FTTH Cable Production: Step-by-Step Manufacturing Process

Did you know: over 70% of U.S. broadband rollouts now rely on fiber networks that require high-precision manufacturing to hit performance targets.

Shanghai Weiye OFC Equipment runs full-cycle SZ stranding line manufacturing, from selecting brand fibers like Fujikura or Corning SMF-28e to final test reports that ensure 100% quality assurance.

Our drop designs are built for overhead, ducted, and direct burial installation, with LSZH, PVC, and polyethylene (PE) jacket options and arrangements from 1 to 4 cores. We offer OS1/OS2 and multimode OM2–OM4 grades plus ITU-T G.652D and ITU-T G.657 variants, Pantone-matched sheath colors, and custom logo printing.

Automation and precision equipment keep line speed steady and keep repeatability high. Typical lead times run 4–5 days for orders under 100 km and 7–10 days under 500 km, with an min. order of 1 km and warranty for free replacement on quality issues.

Keep reading to see how our materials, tests, and support combine to lower lifecycle cost and align the product to your network needs.

• Shanghai Weiye OFC Equipment offers full manufacturing with lab validation for U.S. deployments.
• Multiple jacket choices and fiber grades fit different install environments.
• Automated production lines deliver consistent quality and stable optical performance.
• Fast lead times, low MOQ, and brand fiber options support reliable procurement planning.
• Complete reports and after-sales warranty back product reliability and documentation needs.

Specialized FTTH Manufacturing by Shanghai Weiye OFC Equipment

When project timelines and performance matter, Shanghai Weiye OFC Equipment delivers tailored drop solutions with full test documentation.

As a specialized maker and supplier, Shanghai Weiye OFC Equipment combines purpose-built equipment with tight material control. We offer customized service and products for residential/MDU deployments. Every order includes full QA coverage and full test reports.

Our lab conducts high-temperature, salt spray, and vibration testing to verify durability. Jacket options cover LSZH, PVC, and PE. Designs include bow-type flat and self-supporting styles and support brand fibers such as Fujikura and Corning SMF-28e.

• Documented line control and in-process checks for fully auditable shipments.
• Engineering support for specs, trials, and ramp to volume.
• Modern fixtures and calibration minimize variation so every cable meets carrier standards.

FTTH cable production

At Shanghai Weiye OFC Equipment, manufacturing steps are built around network requirements, pairing brand fiber choices with strict test routines.

Selecting Optical Fiber and Brands

We align fiber ribbon line to bend radius, loss, and deployment type. Options include OS1, OS2, OM2–OM4 and G.652D and G.657.A1/A2 per ITU-T. Brand fibers such as Fujikura and Corning® SMF-28e are available to meet procurement standards.

Integrating Strength Members

Strength members employ FRP (dielectric) or galvanized steel wire. FRP is preferred where non-conductive runs are required. Steel wire adds tensile strength for longer aerial spans and bonding/grounding needs.

Jacket Options and Control

Jacket options include LSZH for flame/smoke safety, PVC for flexibility and ease of handling, and PE for UV/moisture resistance outdoors. Tight process control of temperature and capstan ratios stabilizes line speed and dimensional tolerances.

Member	Dielectric FRP	Steel wire
Primary use	Electrical isolation	High-tension aerial runs
Key benefit	Light, non-corrosive	Very high tensile strength
Installer note	Simple terminations	Requires grounding

In-Process and Final Testing

Inline geometry and concentricity checks operate in-line. Final optical tests verify attenuation and reflectance. Each order includes a full test report and lab results from high heat, salt-spray, and vibration trials to qualify field handling and drop terminations.

Typical lead times are 4–5 days for < 100 km and 7–10 days for < 500 km. Material lot records and first-article approvals provide traceability and compliance for U.S. projects.

FTTH Drop Designs We Build

Shanghai Weiye OFC Equipment provides a focused portfolio of drop designs that suit both tight indoor routes and exposed aerial spans. Each option combines tested materials with field-termination geometry and stable optical performance.

The bow-type flat drop cable minimizes footprint for risers/ducts. It keeps bend loss low for easy routing in hallways and MDUs.

Aerial Self-Supporting Options

Self-supporting FTTH drop designs use a messenger element to carry tensile loads. Choose dielectric FRP for electrical isolation or steel wire when bonding/grounding and extra tensile strength are required.

Strength member and core layouts

We provide dielectric and metallic strength member configurations to meet safety/EMI requirements. Center loose tube and flat unitube types balance crush resistance and Fiber draw tower for quick termination.

Indoor/outdoor jackets

Jacket choices include LSZH for indoor flame/smoke compliance and PE for outdoor durability. Each family is qualified for mechanical and optical quality before shipment.

Design	Application	Strength element	Jacket
Flat bow-type	Indoor risers and MDUs	Dielectric FRP	Low-smoke zero-halogen
Self-supporting (aerial)	Aerial spans	Steel wire or FRP	PE
Central loose-tube	Higher-count builds	FRP	LSZH/PE
Unitube flat	Low count, quick strip	FRP or steel	LSZH or PE

Production Assets for Speed and Quality

Automation with sensor feedback at Shanghai Weiye OFC Equipment reduce manual handling and increase throughput for drop patch preparation.

Our production line uses automated machines that cut/strip drop cords to increase output and reduce operator variability.

The CLX-BPO2 auto-stripping machine uses PLC + photoelectric control. One cycle is about 1.5 seconds, giving real-world speeds near 20 terminal operations per minute.

Auto Cut & Strip Capabilities

The equipment strips LSZH and PVC jackets and trims FRP/steel members to precise reserved lengths. Cylinder-driven actuators deliver fast, repeatable motion and minimize downtime.

PLC & Photoelectric for Precision

PLC logic + photoelectric sensors deliver precise positioning and closed-loop control. Inline checks feed control charts so operators can adjust drifts before out-of-control conditions occur.

Feature	Capability	Result
Machine	1.5s cycle, auto-strip	~20 terminals/minute throughput
Drive	Cylinder-based	Fast/reliable motion
Material handling	LSZH/PVC; FRP/steel	Clean, accurate preps
Control	PLC/photoelectric with in-line SPC	Stable quality, reduced rework

• Automated waste ejection and ergonomic feeders maintain clean workcells.
• Process control plans document calibration and key parameters.
• Integrated assets and trained operators support FTTH volume targets without compromising accuracy.

CLX-BPO2 auto-stripping machine capabilities in our line

The CLX-BPO2 brings industrial-grade stripping and trimming to our line, reducing cycle time while maintaining consistent prep.

Shanghai Weiye OFC Equipment uses the CLX-BPO2 to increase throughput and standardize prep quality. The unit cycles in ~1.5 seconds, producing around 20 preps per minute in production.

PLC and photoelectric control deliver exact detection and repeatable motion. That control keeps strip and stub lengths within tight tolerances.

Cycle time and throughput

Typical operation speed is ~1.5 seconds per cycle. This enables steady throughput under continuous line conditions.

Supported Strip and Stub Lengths

The CLX-BPO2 handles LSZH/PVC with an adjustable strip length from 17.5 to 35.0 mm. Reserved stubs are adjustable from 7.0–11.0 mm to fit common termination hardware.

FRP & Steel Member Handling

The machine cuts FRP/steel strength elements cleanly while protecting adjacent fibers. Customized cutters are available for nonstandard sizes to maintain precision.

• Auto-eject scrap and sensor-triggered start cut idle time.
• Compact size (L40 × W18 × H18 cm), 110–220V, 50W, and 11 kg mass ease integration into workcells.
• Cylinder-driven motion and closed-loop control boost reliability and lower maintenance interruptions.

Specification	Rating	Benefit
Cycle time	~1.5 s (~20/min)	Supports high-volume runs
Jacket strip (A)	17.5 to 35.0 mm	Compatible with common connectors
Reserved stub (B)	7.0–11.0 mm	Meets strength and termination needs
Power & size	110–220V, 50W; 40×18×18 cm	Easy integration into existing equipment

Using this machine, Shanghai Weiye OFC Equipment standardizes prep so field teams get drop parts install-ready. The CLX-BPO2 helps our production lines meet volume goals without compromising quality.

Customized specifications to fit your FTTH system

Shanghai Weiye OFC Equipment configures every order to meet your network requirements and simplify deployment. We combine focused options with predictable schedules so your teams get install-ready reels.

Choose 1–4 core designs with single-mode or multimode fiber. Options include OS1/OS2 plus OM2–OM4 plus G.652D and G.657 variants to match your optics and connector plans.

We match sheath colors to Pantone codes for fast field ID and consistent asset tagging.

Branding and Print Options

Select LSZH/PVC/PE jackets based on route and safety rules. Custom print legends and logos aid inventory/warranty tracking.

Put-Ups, Packaging, and Structures

Standard put-ups are 1/2/4 km with tailored reels and packaging to suit storage and handling. Choose flat bow-type or self-supporting and FRP or steel members to meet span and isolation needs.

Option	Common choice	Benefit
Length	1 / 2 / 4 km	Simpler staging and reels
Jacket	LSZH / PE / PVC	Indoor/Outdoor fit
Structure	Flat bow / Self-supporting	Flexible routing/span

As a supplier, Shanghai Weiye schedules runs to your plan and provides docs that lists final specifications for straightforward QA on site.

QA, Testing & Documentation

Shanghai Weiye OFC Equipment builds checkpoints into production so every item ships with recorded acceptance data.

High-temperature, salt spray, and vibration laboratory testing

Our lab runs high-temperature exposure, salt spray corrosion, and vibration tests to qualify materials/assemblies. These tests recreate field stresses for indoor/outdoor applications.

100% test reports for every cable

Every fiber optic cable includes a 100% test report that records loss, return loss, and key geometry where applicable. Final QC gates stop nonconforming items before they leave the factory.

Audit Trail and Compliance

Batch records tie test data to reels and serials so audits and warranty claims are simple to verify. Documentation follows common customer templates to accelerate approvals and receiving inspection.

• In-line checks plus final inspection reduce field failures and lower warranty events.
• Quality packages include specifications confirmation and formatted data for quick review.
• Ongoing trend analysis inform preventive maintenance and improve long-term reliability.

Test	Purpose	Outcome
High-temperature	Material stability	Pass at target temperature
Salt-fog	Corrosion robustness	Qualified for outdoor use
Vibration	Resistance to vibration	Improved field reliability

Pricing and cost drivers for FTTH drop cable

Budgeting for a drop run begins with fiber/jacket selection and is shaped by volume and customization.

Typical prices range broadly—from about $30–$1,000 per unit—based on fiber grade, jacket material, length, and structural design.

Material choices, fiber grade, jacket type, and structure

The primary cost drivers are fiber grade, sheath material, and the structural type chosen for deployment.

Self-supporting structures and steel members increase material/labor. Custom sheath colors/logos/legends add setup and influence price for short runs.

Order length, volume, and customization impact on price

Longer reels and higher volume orders lower unit cost. Short runs often carry setup fees and higher per-unit charges.

• Line changeovers and custom tooling extend lead time and add cost.
• Clear RFQs with schedule alignment let Shanghai Weiye OFC Equipment match quotes to delivery windows.
• Framework agreements and indexed pricing stabilize budgets over phases.

Driver	Effect on price	Guidance
Fiber grade	High impact	Balance spec vs. budget
Jacket type	Medium impact	Compare LSZH vs. PE for total cost
Length/Volume	Large	Consolidate runs to cut unit cost

Lead times, MOQ, and delivery for the United States

Shanghai Weiye OFC Equipment keeps lead times/logistics clear so planners can align crews and sites. Predictable windows cut downtime and help control cost when a rollout is underway.

Typical production windows and capacity planning

Typical production windows run 4–5 days for orders under 100 km and 7–10 days for < 500 km. We schedule line capacity to match your rollout milestones and to maintain on-time delivery.

The service team provides updates/tracking so installation teams know when reels arrive. For compressed schedules, we hold contingency capacity to pull in critical-path orders.

MOQ and Rationale

The MOQ is one kilometer. This reflects line setup such as wire and jacket die adjustments that use startup material and generate scrap.

We review your length and staging plans to select reels to reduce waste/handling. Staggered batches can balance inventory holding with frequent, smaller deliveries to job sites.

Installation Scenarios & Readiness

On-site conditions dictate whether a self-supporting aerial, duct pull, or direct burial is the right choice for a project.

Deployment Considerations

For aerial runs, Shanghai Weiye OFC Equipment recommends self-supporting designs with appropriate members to manage sag/tension for long-term reliability.

Duct installations perform best with low-friction sheaths and crush-resistant constructs so pulling avoids fiber damage. PE jackets are typical for underground and buried paths where moisture resistance is needed.

Direct-buried designs require proper depth control per local codes and moisture barriers to protect the fiber core long-term.

Indoor Riser/Plenum & ONT

Indoor riser/plenum routes favor LSZH jackets to meet flame and smoke rules. Flat drop profiles strip clean and present controlled strength stubs for quick ONT termination.

We advise on steel vs FRP (dielectric) strength members based on bonding requirements, lightning exposure, and hardware fit. Standardized prep from the production line shortens install time and reduces scrap.

Deployment	Key design	Field note
Aerial	Self-supporting (steel/FRP)	Check tension and messenger hardware
Duct	Low-friction jacket, crush resistance	Use pull tape and proper lubricant
Direct-buried	PE with moisture barrier	Follow depth/warning tape codes
Interior	LSZH with tight-bend support	Maintain bend radius at penetrations

Our approach ensures a consistent install experience across indoor/outdoor transitions. That reduces callbacks, faster activations, and reliable field performance for your system.

Comprehensive Support & After-Sales

Our team coordinates tests, line schedules, and installation guidance to remove surprises during deployment.

Shanghai Weiye OFC Equipment provides engineering support from early requirements through approved drawings and pilot builds. We deliver documentation templates and clear install notes so field crews work from the same plan.

After-sales service covers rapid response, root-cause analysis, and corrective actions. All products ship with full reports and traceability to support QA acceptance.

• Round-the-clock availability for status updates and technical guidance.
• Warranty includes free replacement for confirmed quality issues.
• Schedule coordination for urgent changes or acceleration requests.
• Config control so shipped items match agreed requirements every time.

Area	What we do	Benefit
Engineering	Specs + pilots	Fewer field issues
QA/Testing	Lab trials & 100% test reports	Traceable quality
After-sales	Rapid replacement & root-cause	Lower downtime

Conclusion

Choose Shanghai Weiye OFC Equipment for tailored drop builds, short lead times, and traceable quality records.

We deliver customized FTTH drop solutions that combine materials with validated manufacturing and lab tests. Every reel includes a 100% test report and documented lab trials to support field acceptance in the United States.

A robust production line, including CLX-BPO2-enabled prep machines, reduces variability and speeds turnaround. Our equipment set standardize strip/stub lengths so installers get consistent results at turn-up.

From fiber selection to jacket, printing, and packaging, we balance performance and cost to maximize service life. Dedicated customer support guides scheduling, logistics, and after-sales care so your deployment stays on plan.

Get in touch with Shanghai Weiye OFC Equipment to align specs, timeline, and volume. We stand behind every shipment with lab validation and responsive support.